Run To Target (RTT) in Manufacturing: Driving Efficiency and Performance

Run To Target (RTT) is a production strategy in manufacturing that focuses on maintaining consistent production performance by ensuring that operational targets are met efficiently and effectively.

RTT is a fundamental pillar within Integrated Work Systems (IWS). It ensures that production and operational processes consistently meet performance standards, aligning with IWS principles of continuous improvement, loss elimination, and team ownership. RTT is integrated into manufacturing operations through digital tools, automation, and AI-driven analytics. Companies use Connected Worker platforms, Industrial Internet of Things (IIoT) devices, and advanced reporting systems to ensure alignment with RTT goals.

Read our article below to learn more about Run to Target in Manufacturing:

What is Run to Target (RTT) in Manufacturing?
Why RTT Matters in Today’s Manufacturing
Key Components of Run to Target
The Importance of Connected Worker Platforms in RTT
Run to Target with Augmentir

run to target rtt and integrated work systems supported by digital tools

What is Run to Target (RTT) in Manufacturing?

Run To Target (RTT) is a manufacturing production strategy that focuses on maintaining consistent production performance by ensuring that operational targets are met efficiently and effectively. RTT helps manufacturers minimize downtime, reduce waste, and optimize productivity by aligning workforce efforts with key performance indicators (KPIs).

According to Manufacturing Today, adopting lean manufacturing methods, such as RTT, will be a key driver of success in maintaining a competitive edge, allowing manufacturers to transform operations and achieve sustainable growth.

Companies like Procter & Gamble have successfully implemented a Run to Target strategy, with impressive results. Using this system, manufacturing companies can accelerate their digital transformation journey and achieve transformational success, higher throughput, reduced scrap, and increased frontline worker engagement.

Reduce unplanned downtime by over 50%
Reduce rate loss (when production lines run slower than expected) by over 35%
Improve overall line efficiency

Pro Tip

AI-powered connected worker platforms like Augmentir can provide a foundational platform for a manufacturer's RTT strategy. Ranked by industry analysts as the Most Complete connected worker platform on the market, Augmentir provides a complete suite of connected worker tools that improve workforce performance management and deliver continuous improvement.

Why RTT Matters in Today’s Manufacturing

In today’s fast-paced industrial landscape, achieving production targets is crucial for profitability and competitiveness. RTT enables manufacturers to:

Improve operational efficiency by tracking progress in real time and ensuring that resources are allocated optimally.
Minimize production variability, leading to better quality and consistency in output, reducing the likelihood of defects and rework.
Enhance worker engagement by aligning teams with production goals, fostering accountability, and empowering frontline employees with real-time insights and performance tracking.
Reduce waste and downtime, leading to significant cost savings and improved sustainability by identifying inefficiencies and bottlenecks before they escalate.
Strengthen customer satisfaction by ensuring timely delivery of high-quality products, leading to increased trust and long-term business relationships.
Support scalability and agility, enabling manufacturers to quickly adapt to demand fluctuations, supply chain disruptions, and evolving industry standards.

Key Components of Run to Target

Run to Target (RTT) manufacturing consists of several key components that work together to optimize manufacturing effectiveness and efficiency:

Real-Time Performance Tracking – RTT relies on digital dashboards, IIoT sensors, and AI-driven analytics to provide real-time visibility into production metrics. This ensures that teams can quickly detect deviations from targets and take immediate corrective action, minimizing disruptions and maintaining efficiency.
Standardized Workflows – Establishing clear, repeatable procedures ensures that production processes remain consistent and reliable. Standardized workflows reduce variability, improve quality, and make it easier to train new workers, leading to a more adaptable and skilled workforce. Routine maintenance processes such as CILs (Clean/Inspect/Lubricate) and Centerlining are examples of production processes that benefit from a standardized approach.
Immediate Issue Resolution – RTT incorporates rapid problem-solving methodologies, such as root cause analysis and automated alerts, to ensure that inefficiencies, machine failures, or quality issues are addressed as soon as they arise. This prevents minor setbacks from escalating into costly downtime or defects.
Continuous Improvement – Data collected from RTT processes is analyzed to identify trends, inefficiencies, and areas for optimization. By leveraging machine learning and predictive analytics, manufacturers can proactively refine processes, improve productivity, and drive long-term success. RTT fosters a culture of continuous improvement by integrating real-time feedback loops and employee-driven innovation initiatives.

Importance of Connected Worker Platforms in RTT Manufacturing

Connected worker platforms play a crucial role in the success of RTT by enhancing communication, efficiency, and data accuracy across manufacturing operations. These platforms integrate digital tools, real-time analytics, and AI-driven insights to ensure alignment with RTT goals. Key benefits include:

Seamless Communication – Enables real-time collaboration between frontline workers and management.
Enhanced Data Collection – Captures real-time performance metrics to track progress and identify inefficiencies.
AI-Powered Insights – Uses predictive analytics to optimize workflows and prevent production disruptions.
Workforce Training & Guidance – Provides digital work instructions and skill assessments to ensure tasks are performed accurately and efficiently.

By leveraging AI-powered connected worker platforms, such as Augmentir, manufacturers can drive higher engagement, reduce costly deviations, and maintain a steady production flow, ensuring that RTT objectives are consistently met.

Augmentir’s solution includes a comprehensive suite of modules, templates, and digital tools that support your IWS strategy, including:

Visual reports for daily production schedules, standard work, and KPIs
Skills management tools that allow you to digitize the entire skills and training lifecycle for your frontline workforce
Issue management tools that allow workers to raise issues, track, and digitally manage maintenance notifications with a visual Kanban board
Standard work schedules
Digital workflow builder that allows you to standardize work through digital work instructions and procedures
Collaboration tools that drive team communication

Run To Target with Augmentir

Augmentir is an AI-driven connected worker platform that helps manufacturers digitize and optimize their operations by enhancing workforce efficiency, productivity, and quality. It allows organizations to convert paper-based work instructions into interactive digital formats accessible through mobile devices, tablets, or wearables. These instructions can include multimedia elements like videos, images, and augmented reality (AR) for improved clarity and training. The platform also enables real-time communication and collaboration, allowing workers to receive instant support from supervisors or experts using AR-based remote assistance, which minimizes downtime and errors.

Augmentir’s AI-powered analytics capture data on task performance, skill levels, and process bottlenecks to provide personalized training and insights for continuous improvement. The platform helps optimize workforce utilization by matching tasks to workers based on their skills, thereby increasing efficiency and reducing mistakes. Seamless integration with existing systems like ERP and MES ensures a unified operational ecosystem. With features supporting quality control, safety protocols, and compliance, Augmentir enables manufacturers to create a connected, data-driven, and agile workforce ready to meet evolving production demands.

Augmentir’s solution includes a comprehensive suite of modules, templates, and digital tools that support your IWS strategy, including:

Visual reports for daily production schedules, standard work, and KPIs
Skills management tools that allow you to digitize the entire skills and training lifecycle for your frontline workforce
Issue management tools that allow workers to raise issues, track, and digitally manage maintenance notifications with a visual Kanban board
Standard work schedules
Digital workflow builder that allows you to standardize work through digital work instructions and procedures, including CILs, Centerlining procedures, 5S Audits, and Gemba Walks
Collaboration tools that drive team communication

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